High Volume Machining Services.
High Volume Machining
Customers can leverage our high-volume machining capabilities at our state-of-the-art facility in Manesar. Our 24-hour operation is equipped with the latest CNC lathes, vertical machining centres, and special purpose machinery – all backed by substantial investments in cutting-edge technologies.
With a specialised focus on high-volume automotive supply chain production, we offer unparalleled machining solutions at scale.
Comprehensive machining capabilities
Our high-volume machining service encompasses a wide range of capabilities to meet your precision manufacturing needs.
At the core of our high-volume machining service lies our advanced machining technologies and resources. Our facility houses state-of-the-art CNC barfeed and chucking lathes, capable of handling high-volume turning operations with exceptional precision and efficiency. These automated systems are complemented by high-performance CNC vertical machining centres, which excel at intricate milling and shaping tasks, ensuring consistent dimensional accuracy across large production runs.
In addition to our CNC machinery, we maintain a well-equipped conventional machining section, providing a versatile solution for specialised or lower-volume requirements. Our centreless grinding capabilities enable us to achieve exceptionally tight tolerances, while our dedicated finishing section, complete with a wash plant, ensures that every component leaves our facility in pristine condition, ready for immediate use or further processing.
Underpinning our machining capabilities is a longstanding, robust supply base for materials and subcontract processes. This extensive network of trusted suppliers and partners allows us to source a wide range of materials and outsource specialised operations, ensuring that we can deliver end-to-end solutions tailored to your specific project requirements.
Our diverse machining technologies, coupled with a strong supplier network, provide us with the flexibility to work with various materials and deliver comprehensive, turnkey solutions that meet even the most demanding specifications and production volumes.
At a glance:
- Advanced CNC barfeed and chucking lathes
- High-performance CNC vertical machining centres
- Well-equipped conventional machining section
- Centreless grinding for tight tolerances
- Dedicated finishing section with wash plant
- Longstanding, robust supply base for materials and subcontract processes
Uncompromising precision
In high-volume manufacturing, precision is paramount. At Muller, we understand the critical importance of sustainable repeatability and strive to achieve the highest standards of accuracy.
Our commitment to precision ensures we consistently deliver less than 10 parts per million (ppm) defects for our automotive customers, meeting even the most stringent quality requirements.
At a glance:
- CNC turning and milling: ±0.025mm
- Centreless grinding: ±0.012mm
- Honing: ±0.012mm
Diverse materials expertise
Our skilled machinists are adept at working with a wide range of materials, from common metals to high-performance alloys and advanced plastics.
No matter the material, we have the expertise to ensure precise and reliable machining results.
We have extensive experience machining:
- All stainless steel grades
- Maraging steel
- Medium to high-alloy steels
- Aluminium
- Brass
- Plastics
- SG iron castings
- Investment castings
- Forgings
- Stampings
- Fabrications
Scalable production volumes
Our high-volume machining service is designed to meet the demands of large-scale production with efficiency and cost-effectiveness. Our facility features a high degree of automation, enabling us to remain competitive in global markets while maintaining consistent quality and delivery times.
We also have the flexibility to adjust our labour input to suit specific process requirements, ensuring we can adapt to your production volumes without compromising on quality or lead times.
Stringent quality assurance
Quality is ingrained in every aspect of our operations. We are certified to the IATF 16949 Quality Management System, ensuring our processes adhere to the highest automotive industry standards.
In-process inspection at every stage of manufacturing guarantees error-free production, while our experienced senior team fosters a collective dedication to delivering ‘right first time’ products throughout the organisation.
Proven applications
Our high-volume machining service caters to a wide range of industries and applications, including:
- High-precision automotive components for steering, suspension, and electric vehicles
- Critical safety parts for truck brakes
- Hydraulic components for off-highway vehicles, including steel and aluminium manifold blocks
Our extensive industry experience and proven track record demonstrate our ability to deliver high-quality, high-volume machined components that meet the most demanding specifications.
Why choose
Muller?
When you partner with Muller for your high-volume machining needs, you can expect:
- A unique group offering providing total machining solutions, from prototyping to serial production
- Collaborative customer relationships focused on continuous improvement
- Unparalleled expertise in high-volume automotive supply chain production
- State-of-the-art facilities and technologies
- Stringent quality management systems and processes
- A diverse range of machining capabilities under one roof
Contact us today to discuss your project requirements and learn how our high-volume machining service can streamline your production process, reduce costs, and ensure consistent, reliable results.